“Leading Customized Plastic Gear Manufacturers in Sivakasi”
Located in the industrially robust city of Sivakasi, New Modern Plasticsis a premier manufacturer of customized plastic gears. With a focus on innovation and precision engineering, we provide tailored solutions that meet the specific needs of various industries including automotive, electronics, and consumer goods.
Our advanced manufacturing facility is equipped with state-of-the-art machinery and cutting-edge technology, enabling us to produce high-quality plastic gears that ensure optimal performance and durability. Our skilled team of engineers and technicians works closely with clients to design and manufacture gears that meet precise specifications and performance requirements.
We understand that each application has unique demands, and therefore, we offer a wide range of customization options. Whether it’s the size, shape, material, or gear type, our expertise allows us to deliver products that enhance the efficiency and functionality of your equipment. Our commitment to quality ensures that each plastic gear is meticulously crafted to provide reliable and long-lasting performance.
Customer satisfaction is our top priority. We pride ourselves on our ability to deliver timely and cost-effective solutions without compromising on quality. From prototyping to large-scale production runs, we ensure that every order is handled with the utmost care and attention to detail.
Choose us for your customized plastic gear manufacturing needs in Sivakasi and experience the superior quality and service that sets us apart. Our dedication to excellence ensures that you receive products that meet the highest standards of precision and performance.
Applications of Plastic Gears manufactured by New Modern Plastics located in Sivakasi
Materials used in plastic gears are, in general, engineering plastics such as polyacetal (POM) and MC Nylon which is essentially polyamid resin. In addition, U-PE and PEEK can be used.
When there is a large temperature fluctuation in the application environment, when the diameter is large or when there is load on its keyway, metal hub made of S45C or stainless steel may sometimes be used. In these cases, the teeth portion and the hub portion are attached together with screws. If it is not possible to screw together, two parts are fused together and made into fused gears. New Modern Plastic’s fused gears are designed in such a way that the holding strength of the fused surface is stronger than the tooth strength.
The positive characteristics of plastic gears include being lightweight, non-rusting, quiet, injection moulding enabling low cost and large production, and able to operate without lubrication by mating with metal gears. On the other hand, low strength, tendency to hold heat, large dimensional change including backlash compared to metal, etc. are some of the points requiring caution. The degree of dimensional changes that occur with plastic gears depend on the ability to resist temperature change, moisture absorption rate and resistance to chemicals.
As far as the applications of plastic gears, they are used in varying industries such as food production machines, consumer electronics, chemical, toy, and medical equipment industries.
At New Modern Plastic’s, the bending strength of plastic gears are computed with the Lewis formula. On the other hand, the tooth surface strength calculation is based on the manufacturer of MC Nylon and needs no consideration.
Related Customized Plastic Gear Areas :
Chennai, Coimbatore, Sivakasi, Erode, Salem, Tiruppur, Pondicherry, Trichy, Madurai, Namakkal, Karur, Kerala, Kochi, Ernakulam.
